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Wastewater plant outlines $23.1M operating plan and warns of costly ammonia upgrades

April 18, 2024 | Hamilton, Mercer County, New Jersey


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Wastewater plant outlines $23.1M operating plan and warns of costly ammonia upgrades
Hamilton Township's Wastewater Pollution Control (WPC) department told the council on April 15 that it intends to pursue a 2024 operating budget of $23.1 million and roughly $8.5 million in capital projects, and highlighted regulatory and infrastructure pressures that could materially increase future costs.

WPC's presenter described day‑to‑day operations and capacity: the plant treats roughly 7.2 million gallons of wastewater per day, operates 27 pump stations and maintains about 350 miles of pipeline, and processed nearly 5,000 tons of sludge cake last year. The department said it is managing an aging plant, workforce shortages for licensed operators, and accelerating equipment failures.

On regulatory risk, the presenter said the EPA was asserting authority over a proposed tightening of ammonia limits previously handled by the Delaware River Basin Commission and New Jersey regulators. Staff and council members discussed a preliminary engineering estimate that they characterized during the workshop as on the order of tens of millions of dollars. Councilors sought clarification after an initial, misstated large number; the exchange clarified planners were discussing a likely cost in the roughly $80–85 million range for a comprehensive ammonia‑removal retrofit if regulators impose the most stringent requirements.

WPC proposed near‑term capital moves to improve resilience: bringing sludge hauling in‑house with a roll‑off truck and containers (staff estimated the combined truck and containers at roughly $350,000 with a payback in under 2–3 years); replacing failing rotating biological contactors (RBCs) in staged procurements to spread cost and use low‑interest infrastructure financing; and upgrades to alarm autodialer units at pump stations phased over multiple years.

On grants and staffing, WPC said some positions are grant‑funded (with uncertain renewals) and that increasing statutory and insurance costs are driving the operating increase. Staff emphasized that large regulatory mandates—if adopted—would likely require separate financing decisions and outside funding strategies.

Council members thanked WPC for the presentation and asked staff to return with refined cost estimates and financing options before the budget ordinance is finalized.

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